The Porsche Development Centre in Weissach

So much secrecy was unusual, even for the special conditions that prevail in Weissach. Employees at the Porsche Development Centre are used to quite a number of security measures. In the end, Weissach is the home of fast dreams and ideas. But in the summer of 2009, the guardians of the Holy Grail tightened up security measures another notch. They replaced all the locks to the workshop. Even plant security received only one key, welded in plastic and only for an absolute emergency.

Engineered in Weissach

The measures were instigated all because of one object that blew all proportions, even for sports cars, and makes Porsche fans all catch their breath: the Porsche 918 Spyder. However extraordinary the hybrid technology carrier may be, its origins have one thing in common with every other Porsche car: it is “engineered and designed in Weissach”.

Porsche 918 Spyder

Weissach is where the elite of car design engineers meet, be it for production cars or for the race track. Concept and design, interior and exterior, making models and prototypes, testing aerodynamics and electronics, tuning engines, steering and running gear, safety engineering, crash tests, sound lab and colour optimisation, the measuring centre for environmental protection and of course the complete Porsche motorsports division – they are all located at the Weissach Development Centre (EZW).

Porsche Development Center in Weissach
Porsche Development Center in Weissach

About 6,500 people work at the Porsche dream factory – almost as many as the number of inhabitants in the little village of Weissach itself. The contrast could not be any greater. The village is full of lovingly renovated half-timbered houses and small attractive cottages, flower gardens and narrow alleys from bygone times. Then again, there are shielded high-tech laboratories where Porsche forges the future of sporty mobility – for the road and the race track. How did the art of world-class engineering find its home in this small, peaceful Swabian village?

Small village with great potential

In fact, no inhabitant of Weissach could ever have imagined such a development at the end of the 1950s. It was pure chance that would one day turn the little commune into a bright spot on the radar screens of car enthusiasts all over the world. At the beginning of 1960, Ferry Porsche was on the lookout for a suitable location for a test field. He needed plenty of space to carry out comprehensive practical tests – much more than the densely built-up district of Zuffenhausen could ever offer. The new site should at least have room to build a spacious skidpad. This endless curve, a round area covered in asphalt with a diameter of just under 200 metres, is used for handling tests and fine tuning. Herbert Linge, who was working at Porsche, heard of this search and recommended the place where he lived, a small village surrounded by plenty of open fields which were only moderately suitable for agriculture. Weissach.

Construction of the Weissach skid-pads in 1962
Construction of the Weissach skid-pads in 1962

It was a hot tip since the village, which was only 25 kilometres from the main plant in Zuffenhausen, was an ideal match for Porsche’s expansion plans. The chief negotiator with the mayors of Weissach and the neighbouring commune of Flacht was Ghislaine E. J. Kaes, Ferdinand Porsche’s private secretary. An agreement was quickly reached and Porsche received final approval from the Regional Council on September 18, 1960. Already one year later, the first turf was cut and in 1962, the first Porsche ran its laps on the skidpad in Weissach.

From test track to Development Centre

Weissach showed its true potential as the test track was expanded and the site was further developed. In March 1966, the entire development division of Dr. Ing. h.c. F. Porsche KG moved from Zuffenhausen to the peaceful village. Factory and office buildings sprang up on the Weissach site. The closeness to the main plant was a major advantage, but the main factor was the plentiful amount of space available. More than enough to erect additional buildings and ensure the freedom of space for development engineers to evolve.

Aereal view of Porsche Weissach in the 70s
Aereal view of Porsche Weissach in the 70s

The EZW was officially inaugurated at an opening ceremony on July 1, 1971. Since then, it has left its indelible mark on road and race tracks. Porsche developers account for more than 7,000 patents worldwide. Each year, a good 400 patent applications are added to this number.

The first clarion call

from Weissach reached the world community of automobile fans at the Paris Motor Show in 1974. The 911 Turbo outshone everything that the future of sports cars had to offer at the time: 260 hp, turbocharged six-cylinder flat engine, wide body and a rear spoiler that was as large as a dining table. The high-spirited beast sprinted from 0 to 100 km/h in what was for those times an unbelievable 5.5 seconds and reached a top speed of 250 km/h – more than any other German road car. From that time on, “Turbo” not only stood for elite performance from the House of Porsche. It started a legend of its own.

Continous development

Since the beginnings of the Weissach Development Centre, Porsche has steadily built on the site. For example, in 1981, the factory halls were expanded to a useful area of 4,000 square metres and the offices and studios were steadily enlarged. Since 1986, the wind tunnel has permitted aerodynamic measurements and fine-tuning with the greatest precision. Towards the end of the 1980s, the significance of Weissach in the Porsche world was underlined by installing an in-house crash test centre and expanding the test site for engines and assemblies. The EZW is still growing today.

Start of new construction works in Porsche Weissach 2018
Start of new construction works in Porsche Weissach 2018

It was only in 2014 that Porsche completed the largest development project so far in the history of the Development Centre. To the tune of 150 million euros, the company renovated the Weissach site and added three new buildings: a design studio, a wind tunnel and an electronics integration centre.

The Hemmingen site

Design offices, test benches, workshops and also our motorsports department sit in close proximity to one another. Short distances on the site facilitate the direct and uncomplicated exchange between the individual development departments. A closely linked and coordinated development process, from the first draft up till the finished production vehicle. The Hemmingen site also belongs to the EZW. That’s where the company started the development of “sporty all-purpose vehicles” in 1998 – and hence put down the cornerstone for the most successful model series of Porsche today: the Cayenne. This is still where the colleagues of the SUV model range as well as those from the respective areas of Development, Production, Procurement, Product Controlling, Company Quality, and Sales are housed.

Source: Newsroom Porsche
Pictures courtesy Porsche AG